Charge Cart Unit (CCU)

Waterloo Formula Electric

Updated the previous year's Charge Cart Unit. The cart stores, moves and charges the 588V accumulator, and this board bypasses the safety circuitry on the BMU so the pack can charge outside the car. I added a UART to USB-C circuit on the board, so any laptop can plug straight in and monitor voltages, temperatures and balancing status of all 140 series cell groups without an external adapter.

The Board

CCU PCBA
CCU PCBA

Bringup and Validation

The UART to USB-C circuit was verified on the bench, and the rest was tested on the charge cart.

The charge cart with the accumulator on it
The charge cart with the accumulator on it